A closed loop, from shell to shipment.
Every step of BlueForge production is designed so the only outputs are premium chitosan and clean water. No hydrochloric acid, no sodium hydroxide, no solvent precipitation.
BlueForge's process requires the purest and simplest chemistry.
What goes in.
What comes out.
Traditional chitosan burns through concentrated acid and base and dumps salinated waste. Ours turns each input into a saleable output, and returns the water to the front of the line.
- Forge© Solvent
- Water
- 100% organic ingredients
- Premium chitosan
- Protein co-product
- Mineral amendment
- Recovered water
A gentle process, engineered end-to-end.
Waste feedstock
We start with crustacean shell waste, primarily shrimp shells, that would otherwise be discarded. No new harvesting is required.
Deproteinization
Instead of hydrochloric acid or sodium hydroxide, our Forge(c) method completely lifts calcium, protein, and minerals from the biomass. Waste minerals become an agricultural amendment.
Demineralization
The remaining chitin is then demineralized through our Forge(c) method, which removes 99.9%+ of all minerals, including calcium carbonate.
Mechanochemistry Customization
Mechanochemistry enables the conversion of chitin to chitosan with minimal or no solvent, replacing large volumes of caustic chemicals with mechanical force. The result is a cleaner process with lower waste, reduced energy demand, and high-purity output.
Closed Loop Sustainability
Protein becomes aquafeed, minerals become soil amendments, and the only outbound stream is premium-grade chitosan — zero waste, zero harsh chemistry.
Nothing leaves the system that should not.
Water is recovered and re-injected. Protein is fractionated and sold to aquafeed. Minerals become soil amendments. The only outbound stream is premium-grade chitosan.
- 93% lower primary energy consumption vs. conventional chitosan
- Zero halogenated solvents, zero concentrated acid or base
- Every batch shipped with a full provenance dossier
Certified, audited, traceable.
Talk to us about pilot volumes, spec tuning, or a full qualification package for your regulated application.
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